Everything You Need To Know About Chip Packaging Process

Everything You Need To Know About Chip Packaging Process

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Chip packaging is usually the final step in the IC manufacturing process. Chips must be well-packaged before they are delivered to the final consumers like in any other production process. The fact that semiconductor chips are sensitive electronic components makes it vital for manufacturers to pay special attention to the packaging aspect of production. Each element of the packaging process matters.

In this article, we are going to discuss everything that you should know about the chip packaging process. You will learn how it is done and the materials that are used in the manufacturing of the chip packaging.

What is chip packaging?

When it comes to the world of electronics, semiconductor chip packaging refers to the process of packaging or enclosing a semiconductor component into a specially -designed material. This is mainly done for protection, though there are many other reasons why chip packaging is implemented.

A typical semiconductor chip comprises numerous components that are connected to form networks of electric circuits. Such components and circuits must be protected and this is where the importance of chip packaging comes in. It ensures that everything that is contained in a chip remains intact and functional.

Importance of chip packaging

As we have already mentioned, the core purpose of chip packaging is to protect delicate or sensitive electronic components that make up the integrated circuit. Protection is usually from various elements and factors that can cause physical damage to the IC. They include moisture, heat, dirt, dust, and even physical movements. Such elements will not only damage the chip but also degrade its performance, making it less reliable.

Another important function of IC chip packaging is to create a form factor. The physical dimensions of the chip such as design, size, and shape are defined by the packaging that you will use. The form factor also makes it easy to handle the chip and integrate it into electronic devices.

Chip packaging is also important when it comes to creating connections between integrated circuits and other components in the electronic application. Packaging may have elements such as leads and pins that make it possible to create such connections.

Do you know that IC chip packaging has a role to play when it comes to the thermal management functionality of the semiconductor chip? Some packaging materials are embedded with cooling components such as heat sinks and thermal vias.

Types of chip packaging

Before an OC chip manufacturer embarks on the packaging process, they first have to define the type of packaging that they are going to use. This is important because different types of chip packaging come with different requirements. The most common types of chip packaging include the following:

  • Quad flat package: This type of chip packaging is used on a surface-mounted IC in which the lead frame extends from the sides of the chip.
  • Pin-gray array: This type of chip packaging is mainly used for socketing
  • Chip scale package: A chip scale package is also a surface mount package that has a single die. Its installation entails mounting on the IC chip.
  • Dual Inline Package: This type of chip packaging features pins that are arranged to form two rows on the surface of a semiconductor chip.
  • Ball Grid Array (BGA): Here, the packaging material is mounted on the printed circuit board with the help of small solder balls. It is usually used to encase the underside of a semiconductor chip.
  • Wafer-Level Packaging (WLP): This is a packaging technique that entails packaging components of an integrated circuit on a packaging material before attaching them to a wafer.
  • Multichip package: Also known as multichip modules, this type of chip packaging entails integrating multiple integrated circuits into a single packaging material. The unifying substrate is usually treated as a large IC.
  • Area array package: This is a chip package in which any section of the packaging’s surface area can be used for implementing a functional connection.
  • System-in-Package (SiP): In this packaging option, all the components that make up a complete semiconductor chip are combined into a single package. It is an ideal packaging option for applications that have limited space.

From the above chip packaging options, which one is the best?  Each type is designed for a specific type of chip and application area.  Other factors determine the suitability of chip packaging type.

IC package substrates

A substrate is one of the most important components that make up an IC package. The main function of a substrate is to give the OC package mechanical strength, especially when the chip is installed onto a device or connected to other chips. Substrates usually have interposers that make it easy to install connective routing in the package.

As packaging solutions, substrates come in two main options: rigid and tape substrates. Rigid substrates are firm and rigid. Tape substrates are highly flexible and are mainly used for making flexible PCBs.

Die-attach package material

The main reason for using die-attach package material is to protect the chip from external elements. This material also gives the chip structural design hence allowing proper distribution of components on the chip. Die-attach is usually in liquid film form, a factor that makes it easy for the manufacturers to apply on the IC chip.

Encapsulants in chip packaging

Most modern chip packaging contains encapsulants. These are mainly made of epoxy resin material and are used for protecting conductors from physical damage. The structural properties of encapsulants minimize the impact of vibrations on semiconductor chips.

Choosing the best chip packaging solution

As long as you are a key player in the electronics industry, you should be keen on the chip packaging types that are used. Other than types, you should know the materials and the packaging procedures that were used to package the chip. As we have discussed, it is clear that the packaging will affect every aspect of the chip; including durability, performance, energy-efficiency, and reliability.

In case you have any queries about chip packaging, it is advisable to seek advice from experts. It is advisable to use  IC chip sourcing agents when it comes to buying semiconductor chips. We will help you select IC chips that have the best packaging.

Last Updated on October 30, 2023 by Kevin Chen

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